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[b]AstromechBuilder.com Gallery[/b] Monty McGraw Modified 4" Omniball Caster for R2
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Monty McGraw

1. R2D2 Foot... 2. Modified 4"... 3. R2...

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Linkage ATTACHMENT

Linkage ATTACHMENT

Date: 02/04/2007 Views: 1020 Owner: Andrew Schwartz

Modified 4" Omniball Caster for R2

I am using the Mark Mullen / Allen Wolfson / Scott Powers foot design with EV warrior motors. I wanted to use the 4" omniball caster but needed to dramatically reduce the height to match the 4" drive wheels. Here is my modification - had this in my droid at CIV.

Date: 07/06/2007 Owner: Monty McGraw Size: 15 items
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BeforeAndAfter

BeforeAndAfter

My modification of 4" Omniball caster to reduce height in foot.

Date: 07/06/2007 Owner: Monty McGraw Views: 1047
AfterCut

AfterCut

Basically, I cut off the top on my unimat mini lathe about 1" from the top surface. No need for the top bearings.

Date: 07/06/2007 Owner: Monty McGraw Views: 1042
BearingCupGasket2

BearingCupGasket2

I machined a 2" ALU bar stock into a bearing cup to mount a small flange bearing - also obtained from Outwater. Also cut a small rubber piece as a shock absorber to go between the new caster and the cup. The cup was machined for a very snug fit ins

Date: 07/06/2007 Owner: Monty McGraw Views: 1085
BearingCupGasketAssembled

BearingCupGasketAssembled

And here is the whole assembly. Drilled and tapped three holes in the nylon caster to hold it tight.

Date: 07/06/2007 Owner: Monty McGraw Views: 1005
InsideView

InsideView

Inside view, ball caster is secured by 3/4" bolts through the nylon housing, through the cup, almost touching the ball caster, but allowing slight play - also allows rubber shock absorber to work

Date: 07/06/2007 Owner: Monty McGraw Views: 1039
SideView

SideView

View from the side. I designed the cup to hold the small ball caster at the same height as the original swivel bearings.

Date: 07/06/2007 Owner: Monty McGraw Views: 988
TopView

TopView

Here is the view of the top of the modified 4" Omniball. I then tapped three holes in the cup and mounted it to the plate that was then tapped and bolted to the foot channel.

Date: 07/06/2007 Owner: Monty McGraw Views: 973
AssembledFootDrive3

AssembledFootDrive3

Assembled foot drive. The 4" Omniball now fits exactly same height as the 4" drive wheel in the front of each side foot - and is perfectly vertical.

Date: 07/06/2007 Owner: Monty McGraw Views: 1165
AssembledFootDrive2

AssembledFootDrive2

Side view of side foot with Kelly Krider ALU foot shell.

Date: 07/06/2007 Owner: Monty McGraw Views: 1092
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